Our process

Introduce the processes from material, design and development, cnc machining, surface treatment, assembly, test and measuring to packaging.

1

Preparing for project

Once the sales department receives a new purchase order, the sales coordinator will review the purchase order thoroughly, paying close attention to quantities, drawing revisions, required delivery dates, prices, and terms and conditions. Drawing revision is the most important in verifying the process, ensuring the material, dimension tolerances and surface treatment and other technical specifications are the latest before moving to further steps.

Preparation | Boly Metal
Various Shape and Grade of Metal Material | Boly Metal

Blueprints and CAD designs

Engineers use 3D rendering software in order to produce a computer model of customer drawings and designs. This can help to reveal any potential issues that weren’t evident from the product design itself. Also takes this opportunity to return to the final design stage and deal with any problems now.

Drawings by Blueprints | Boly Metal
Drawings by CAD Designs | Boly Metal
[bold_timeline_item_button title=”Expand” style=”” shape=”” color=”” size=”inline” url=”#” el_class=”bold_timeline_group_button”]

2

Pre-Machining Preparations

First and foremost, before proceeding to machining, preparations need to be done. For a successful custom CNC machining, the critical things necessary to be prepared are the raw materials, CNC program, cutting tools, part holding fixtures, and measuring tools. These preliminary procedures will ensure a smooth machining process.

CNC Machining Tools Preparation | Boly Metal
CNC G-code setup Preparation | Boly Metal

Production

Fabricating a custom part involves a series of machining processes. There are specific part features created in each of the types of machining processes. From a fundamental standpoint, the three primary operations in machining are turning, drilling, and milling. Secondary operations can be added to achieve the required shape, precision, mechanical properties, or surface finish.

CNC Machining Production | Boly Metal
Milling production | Boly Metal
[bold_timeline_item_button title=”Expand” style=”” shape=”” color=”” size=”inline” url=”#” el_class=”bold_timeline_group_button”]

3

Surface finishing

After the components have been formed and secondary processes have been completed, the surface treatment is a possible way to obtain sufficient resistance against environmental attack oxidation. Plating on steel and copper components can improve corrosion resistance, add decorative appeal, enhance solderability, add mechanical strength, and reduce friction. Anodizing is common for aluminum which converts the metal surface into a decorative, durable, corrosion-resistant, anodic oxide finish.

Surface Finish, Plating process | Boly Metal
Visual Outlook Inspection check | Boly Metal

Assembly & Testing

The value-added assembly and testing service ensures customer specifications and functionality are met. Specific testing such as dimensional, functional operation, assembly torque & force, leak & flow testing, and electrical testing of mechanical or electrical assemblies are all performed in-house. This gives the customer the competitive advantage of purchasing ready-to-use assemblies saving their valuable internal resources.

Assembly & Testing Process| Boly Metal
[bold_timeline_item_button title=”Expand” style=”” shape=”” color=”” size=”inline” url=”#” el_class=”bold_timeline_group_button”]

4

Quality Inspection

Quality Inspection is very important in custom parts because parts produced through machining have high importance regarding accuracy and precision. It is crucial to fabricate the part following the dimensions and controls specified per the customer’s print requirements. The common metrics checked in machined parts are usually dimensional accuracy, surface finish, and structural integrity.

Dimensional check by Keyence image measuring system | Boly Metal
Roughness check by Surfcom Surface Roughness Tester | Boly Metal

Finished parts

A good packaging maximize the protection on the product from potential hazards that can occur during storage or the distribution cycle and that could affect the products. Therefore, we provide wide range of anti-corrosive packaging and flexible packaging. Materials such as VCI film, anti-rust oil, plastic tray, and bag that are used as a part of anti-corrosive packaging helps to prevent goods from exposing to various climate zones.

Finished Hydraulic Valve | Boly Metal
Finished Shaft | Boly Metal
[bold_timeline_item_button title=”Expand” style=”” shape=”” color=”” size=”inline” url=”#” el_class=”bold_timeline_group_button”]

Fabrication perfection

All Boly facilities are certified to operate under the guidance of various international standards for quality management systems based on their respective customer requirements and products.

Conformance to these standards ensures that Boly maintains the highest level of product quality and process control in their manufacturing facilities. In addition, many Boly components are certified by SGS as well as tested and approved to the US/EU Standard.

https://www.bolymetal.com/wp-content/uploads/2021/10/process1.jpg

There is no greater benchmark for success than customer satisfaction. In addition, Boly is dedicated to helping our valuable customer.

Focus on lean production

All our facilities operate under lean manufacturing and continuous improvement principles to increase efficiencies and reduce costs while maintaining the highest level of quality. Lean methods include improving workplace organization, reducing set-up times, streamlining process flows, continuous employee training, and more. Through lean, we’ve streamlined processes to ensure our clients receive the best prices, products, and services in the industry.

We provide a full line of CNC and Swiss turning and secondary operation capacity for finishing complex workpieces. An extensive complement of imported Japanese Swiss turning machines employing the latest technologies provides the precision advantage to meet close tolerances, tight concentricity, fine finish, and complex features.

We offer assembly to complement your particular needs, often providing customers with a complete subassembly of several parts that we have also manufactured. We have seamless partnerships with an outsourcing companies, allowing us to utilize their capabilities in conjunction with our own.

https://www.bolymetal.com/wp-content/uploads/2021/10/process2.jpg
Solutions for your manufacturing business
Production of precise tools and machines
Quick turnaround from prototypes to volume production
Designing, produce and testing with highest quality
A full range of finishing requirements