Electric Cars

We provide machined parts and CNC services to EV batteries and electric cars manufacturers. We supply customers in EV industries with a broad range of choices to meet their energy storage and power delivery requirements.
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Machined parts for Electric Car

Boly provides metal machining and CNC services to manufacturers of EV batteries and electric cars. We supply connectors and terminals for 16 to 240 Volt ultracapacitor modules, in which provide customers in EV industries with a broad range of choices to meet their energy storage and power delivery requirements. From turning and milling to sub-assembly of components and housings, we support the prototype, production, assembly, and component needs of this industry.

Aluminum is most often used for electric car components, but others include stainless steel, nickel alloy, copper, and other certain types of plastic.

Focus on industry standard

The electric car industry demands products that meet exact specifications and the highest standards for reliability and quality. Through a combination of technology and in-house engineering and manufacturing expertise, we are able to design, manufacture, and deliver the highest quality products and sub-assemblies in the industry. Our ISO 9001:2015 quality systems and extensive knowledge of materials source requirements make Boly fully compatible with electric car industry expectations. Our machining processes and equipment ensure quality, control, and performance for the most demanding jobs, including lightweight, high-temperature, low-temperature, and high-corrosion applications.

Consistently meets the electric car industry’s strict product standards and requirements for a range of critical machined components. Meet exact specifications and the highest standards for reliability and quality.

Solutions for your Electric Car related products.
Production of precise components for interior to functional.
Producing, assembling and testing with the highest quality.
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EV charger
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High-Quality Custom Electric Car Parts

We supply the Electric Vehicle (EV) Industry with superior mechanical components and assemblies to match the reliability and performance of your Electric Vehicle products. We create value-added solutions for our Electric Vehicle Industry customers through collaborative relationships, engineering expertise, and innovation. Here is some key applications example:

Components for applications in the Electric Car field:

Battery module components
Controller & inverter components
DC/AC converter components
Transmission components
Charge port components
Brake system components
Electric motors components
Thermal system components
Seating components
Body panel components
Interior assembly components
Chassis assemblies and components
Cable Mechanisms

Once a product design is finalized, you can count on Boly 48+ years of machining experience to consistently produce the highest quality electric car components.

Typical precision machining Electric Car Components

Machining capabilities for Electric Car industry components

In the electric car Industry, precision machined parts are crucial to producing a quality end product. Skilled machinists at Boly have electric car industry knowledge to ensure parts are made to meet customer requirements. Our engineers will partner with customers to analyze drawings and provide recommendations on electric car industry part design. We serve as a Tier 2 and 3 supplier to OEMs, supplying precision parts for high-performance vehicles.

Precision machining methods at Boly offer a wealth of advantages for electric car customers who desire parts that have high requirements for close tolerance and surface finish. We have a full range of precision machining process capabilities, including CNC turning, vertical/horizontal milling, grinding, and many secondary operations. Whether hybrid or electric, our CNC swiss machines and deep automotive experience can give car factories the competitive advantage of reliable quality for an affordable cost.
Concept-to-delivery metals and alloy machining
Exceptionally precise CNC Swiss machining
CNC turning and milling up to 5-axis machine centers
Design for manufacturing Process development
Quick turnaround development
In-house tool design and fabrication
Multi-level assembly and finishing
Laser Engraving for unique identification
Advanced inspection technology
Customized inventory management
PPAP compliant for all your capability study needs
Fully compatible with Electric car industry expectations

Our great support for Electric Car components

Automated CNC Machining

Leverage high-speed 3-axis and 5-axis machining processes as well as turning with live tooling for increasingly complex metal and plastic components.

Tools and Fixtures

Get durable, production-grade tools, fixtures, and other aids within days so development and workflow remain forward moving.

Quality Certifications and Traceability

Take advantage of our ISO9001 certified machining for high-requirement parts. Material lot traceability is also available on projects that qualify.

Materials

Choose from machined metals like stainless steel, nickel steel alloys like Inconel and Hastelloy, aluminium and brass.

More on our CapabilitiesReliable Manufacturing Service

Boly offers Electric Car component manufacturing with the latest equipment.
We perform prototyping services, production manufacturing, and secondary processes in-house.

Material selectionWhat Specialty Materials Work Best for Electric Car Components?

  • Aluminum Alloys
  • Stainless Steel and Specialty Steel
  • Nickel and High Temperature Alloys
  • Copper Alloys

Aluminum Alloys

There is a great deal of aluminum alloys in commercial electric vehicles, trucks, and buses. Most aluminum alloys offer high weight to strength ratios, corrosion resistance, formability, and favorable pricing.

Below are some of the grades in stock:
Aluminum 2011
Aluminum 4032
Aluminum 6061
Aluminum 6063
Aluminum 7075-T7651

Stainless Steel and Specialty Steel 

Stainless steel alloys have found increasing usage in electric car components that require great strength but can handle the increased weight. The high corrosion and temperature resistances found in stainless steel make it suitable for a range of electric car parts, including actuators, fasteners, and landing gear components.

Below are some of the grades in stock:
AISI 303
AISI 304
AISI 316
AISI 630
AISI 17-4PH

Nickel and High Temperature Alloys

In electric vehicles, nickel steel alloys are extremely popular. This demand is due to its increased hardness, tensile strength, and elastic limit, all without reduced ductility. It also maintains strength at elevated temperatures as high as 1,050˚C to 1,200˚C. You find nickel alloys in different electric vehicles including, bolts, terminals, keys, clevises, etc. The nickel-based super alloys Inconel and Hastelloy are also used extensively.

Below are some of the grades in stock:
Nickel-Chromium Alloys – Inconel®
Inconel 600
Inconel 617
Inconel 625
Inconel 718

Nickel-Molybdenum-Chromium Alloys – Hastelloy®
Hastelloy C276

Copper Alloys

With copper’s outstanding conductivity, it is the metal of choice for wiring in most electric car electrical systems. It is also widely used for precision bearings, bushings, tube fittings, and gears.

Below are some of the grades in stock:
Copper C3600
Copper C3602
Copper C3604
Copper C4926 (Lead Free)

Stainless Steel Turned Parts

Stainless Steel
Turned Parts

Carbon Steel Turned Parts

Carbon Steel
Turned Parts

Aluminum Turned Parts

Aluminum
Turned Parts

Copper & Brass Turned Parts

Copper & Brass
Turned Parts

We’re Your Electric Car Components Partner

Because parts used in electric car projects often require quick turnaround, Boly has everything suppliers need for product development and manufacturing all in one place. You’ll reduce the number of vendors necessary for the project and deliver it on schedule.
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